High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components

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Customization: Available
After-sales Service: on Line or Customer's Factory Aftersales Service
Warranty: One Year
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  • High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components
  • High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components
  • High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components
  • High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components
  • High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components
  • High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • Company Profile
  • Certifications
  • Packaging & Shipping
Overview

Basic Info.

Model NO.
JJ-CL14
Control Type
PLC
Customized
Customized
Condition
New
Automatic Grade
Automatic
Certification
CE
Type
Special Casting
Turntable Diameter
6-12m (Customized)
Gravity Casting Machine Qty
14-16 Sets Gravity Casting Machine
Pouring Type
Gravity Casting
Pouring Tool
Robot
Speed
5-8min/Cycle
Hydraulic Power
11-22kw
Hydraulic Power Qty
One Unit
Gravity Casting Machine Control System
PLC (Automatic+ Manual)
Main Control System
Siemens PLC
Application
Aluminum/Brass Mass Production
Energy Saving
Yes
Country of Origin
Jiangsu, China
Pouring Speed
Adjustable
Control Way
Automatic and Manual
Transport Package
Wooden Package
Specification
customized
Trademark
WXJINGJIEKJ
Origin
China
HS Code
8454309000
Production Capacity
20set/Year

Packaging & Delivery

Package Size
400.00cm * 300.00cm * 260.00cm
Package Gross Weight
25000.000kg

Product Description

Product Description

Introducing the cutting-edge Automatic Robot Pouring Metal Products Gravity Casting Production Line, a marvel of engineering brought to you by WuXi JingJie Robot Technology Co., Ltd. This state-of-the-art turntable multi-stations production line revolutionizes the casting process by replacing traditional labor with precision robotics, requiring only 1-2 operators. Powered by Siemens PLC programming and sophisticated robot online tracking, it ensures the seamless automatic release of aluminum skin and the effortless opening and closing of mold frames. Designed for the mass production of aluminum, copper, and brass products, this line offers unparalleled output and efficiency while enhancing safety by mitigating labor risks and hazardous working conditions. Its customizable turntable line, ranging from 6m to 10m in diameter, is equipped with 14-16 gravity casting machines to meet diverse production needs. Equipped to run continuously for 24 hours, this automated production line significantly boosts productivity and efficiency for foundry companies.

 
Robotic Pouring Gravity Casting Automation Production Line Layout:
High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components
 
Detailed Photos

Below, you will find authentic images capturing the essence of our gravity casting production line, meticulously crafted for our valued customers.

High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components
 
High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components
Product Parameters

We offer two sophisticated options for our gravity casting lines:

1. Robotic Gravity Casting Production Line (refer to the images above)
Distinguished Features:
. Equipped with 14-16 advanced gravity casting machines
. Customizable Turntable diameter ranging from 6-12 meters
. A single robot seamlessly manages the pouring process for 14-16 casting machines.
. Rapid cycle time: Each cycle completes pouring every 5-8 minutes, adjustable based on product cooling time.
. Versatile robot capable of handling various product weights with automatic calculations.
. Efficient operation requiring only 1-2 personnel per casting production line.
. Achieve full automation as the robot effectively picks up products based on customer needs, eliminating manual handling.

Our exclusive robot pouring software system is patented and certified, showcasing our commitment to innovation.
Turntable Diameter  Gravity casting machine Qty Hydraulic Power Station Robot Qty Worker Qty Speed/cycle (Minute) Control Sytem
 6.8M  14 units 11kw   1 1-2   5min Siemens PLC
  8M  14 units 11kw   1 1-2     5min Siemens PLC
9M  14 units 11kw   1 1-2     5-8min Siemens PLC
10M 14-16units 11kw   1 1-2     5-8min Siemens PLC
11M 16units 22KW   2 1-2     3-5min Siemens PLC

2. Robotic Pouring Gravity Casting Unit
Outstanding Characteristics:
Consists of 4 or 6 advanced gravity casting machines per unit. A robot efficiently manages the pouring process, including products with sand cores. Our proprietary robot pouring software system is patented and certified, emphasizing our dedication to technological advancement.
The accompanying images depict our state-of-the-art robotic pouring gravity casting unit:

High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components

High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components
Our Advantages

1. Achieve Remarkable Savings on Energy and Workforce for Foundry Enterprises
2. Experience Breakthrough Efficiency in Casting Processes
3. Uninterrupted Casting Capabilities: Operates 24/7 for Maximum Output
4. Ensure Consistently Exceptional Casting Quality
5. Offers Unparalleled Safety in High-Temperature Settings
6. Leverage Our Proven, Mature Technology: Over 20 Successful Installations of Gravity Casting Production Lines
7. Benefit from Our Proprietary Technology and Patented Innovations

Company Profile

Company Introduction:

Nestled in the heart of China, WuXi JingJie Robot Technology Co., Ltd. proudly stands as a premier manufacturer of innovative machines and state-of-the-art automatic production lines. Boasting over seven years of unparalleled experience, we are committed to elevating the standards of precision and efficiency in manufacturing.

Our comprehensive product range specializes in advanced equipment for metal and foam products. We excel in delivering intricate aluminum and brass gravity casting solutions that set a new benchmark for excellence.

From our cutting-edge aluminum and brass gravity casting units to our sophisticated PU foam products production lines, each component of our gravity casting machinery embodies precision engineering. Our high-pressure PU foam machines further enhance production capabilities, ensuring superior quality outcomes.

With our fully automated production lines, complete with robotic pouring and advanced SIEMENS PLC programming, we seamlessly integrate technology and innovation. Our commitment to excellence is backed by over 30 patents and software copyrights, positioning us as a leading high-tech enterprise.

Staffed by a team of four seasoned engineers, we provide expert solutions to your technological challenges, ensuring swift and effective resolutions. Whether you're exploring our products or seeking customized solutions, our experts are ready to serve your needs.

Our proficient team is eager to address your inquiries and deliver prompt, tailored solutions. Should our products pique your interest or meet your requirements, do not hesitate to reach out to us.

Feel free to contact us for more information and to explore potential collaborations. We are at your service to fulfill your needs with exceptional precision and dedication.

High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components
High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components
Certifications

 

Patents and other Certifications:
High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components

Our company characteristics

1. All our products are fully customizable, catering to unique specifications, with pricing reflecting the tailored options.

2. We craft bespoke solutions based on our clients' specific requirements and the unique traits of our company, ensuring optimal results.

3. Experience the future of manufacturing with our fully automated product realization, seamlessly integrated with robotic operations to significantly reduce labor costs while skyrocketing production efficiency.

4. We pride ourselves on providing long-term tracking services for our products, ensuring sustained excellence and customer satisfaction.

5. Delivery Time: Expect prompt delivery within 35-65 working days after the receipt of a 50% down payment from our esteemed customers.

6. Warranty Period: Enjoy peace of mind with a one-year warranty and a lifetime guarantee on our products.

Packaging & Shipping

 



High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components
High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components
High-Efficiency Gravity Casting Production Line with Automatic Casting Machine for Metal Components

Payment Term:
A seamless payment plan to ensure convenience: 50% deposit by T/T, an additional 45% before delivery, and the final 5% post-installation at your site.

Delivery Time:
Precision in timing for your operational needs: 90 days for the complete production line, and just 35 days for a standalone machine like the gravity casting or PU foam machine.

Installation:
Once the equipment arrives at your facility, our skilled team will promptly install, test, and provide comprehensive training to ensure smooth operations.

Our Exceptional Services
1) After-Sale Service:
Our expert engineers are ready to travel overseas to assist with installation, commissioning, and training, ensuring your equipment functions flawlessly.
Additional charges for travel, accommodation, and a USD 120 daily fee per person may apply.

2) Enjoy lifetime maintenance at no extra cost.

3) Benefit from complimentary training sessions either at our facility or yours.

4) Access a 24/7 online support service, offering free technical assistance whenever needed.

5) Machines are meticulously adjusted and tested before they leave our facility, ensuring peak performance upon delivery.

6) Our technical team offers free layout design of your plant, tailored to enhance operational efficiency.

FAQ

1. Q: Are you a manufacturer?
A: Yes, we are a proud manufacturer.

2. Q: Which software do you utilize?
A: We predominantly use CAD software, ensuring precision in our designs.

3. Q: How do you handle machine repairs?
A: Our engineers are available for overseas repairs or can guide you via video for simpler fixes.

4. Q: How can I view your production line video?
A: We can conveniently send it to you via email or platforms like WhatsApp/WeChat.

5. Q: Where is your company located?
A: We are based in Wuxi City, conveniently close to Shanghai, just a swift half-hour by high-speed rail.

6. Q: Is there an airport in your city?
A: Yes, our city is serviced by SUNAN SHUO FANG AIRPORT, facilitating easy access.

 

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