Polyurethane Foam Manufacturing Machine Memory Mattress Foam Production Line

• Customization: Available
• After-sales Service: Onine or Customer′s Factory
• Warranty: One Year
• Model NO.: JJA-FML003
• Type: Polyurethane Foam Machine
• Raw Material: Mixing
• Principle: High-Pressure Air Type
• Automation: Automatic
• Computerized: Computerized
• Pouring Type: Robot Pouring Foam
• Power (Kw): 22
• PU Foam Machine: High Pressure
• Spray-Gun: Self-Cleaning Spray Gun
• Applicable Industries: Car Seat Cushion, PU Memory Pillow, Slow Rebound/H
• PU Foam Line Size: Diameter 8-12m(Customized)
• Foam Mould Quantity: 20-40 Sets( Customized)
• Control System: PLC Control
• System: PLC+Touch Screen
• Energy Saving: Yes
• Cooling System: Water Cooling
• Release Mould: Automatic
• Pouring Speed: 5 Minutes One Cycle(Adjustable)
• Save Worker: Need 1-2 Workers
• Product Type: Soft Foam Production Line, Soft Foam Production Li
• Transport Package: Wooden Box Package
• Trademark: WXJINGJIEKJ
• Origin: China
• HS Code: 847710900
• Production Capacity: 30set /One Year

Product Description

Product Description

Polyurethane Foam Manufacturing Machine Memory Mattress Foam Production Line

Application: mattresses, pillows, furniture cushions, automotive seating, medical supports, and industrial insulation materials.
 

ADVANTAGES OF PRODUCT:
1)Robot System: Automated, precise pouring, no manual labor required.
2)PU Foam Machine: High-pressure, 2, 3, or 4 components.
3)Turntable Line: 8-12m diameter, 20-40 stations, multi-unit mold bases (16-32 units, expandable).
4)PLC Control: Automated operation, self-opening/closing molds.
5)Pneumatic Mold Frame: Automatic mold handling.
6)Electric Control Box: Centralized system control.

Key Information:
·Robot automatic pouring
·PLC program control system
·Turntable automatic production line
·Pneumatic automatic opening and closing mold frame
·Multi-unit automatic switching high pressure foaming unit
·With MTCU
 

Product Detail

Delivery Instructions

Lead Time:
Standard Items: 90 days after receive the deposite by T/T.

Payment Terms:
50% deposite by T/T,   50% paid before delivery.

Installation Guidance:
 Once the gravity casting production line arrives at the customer's factory, we will send our technicians to the site for installation, testing, and operator training.

After-Sales Service:
One-year warranty and lifetime maintenance. 
We offer online support, video assistance, or on-site service at the customer's factory.
 

Company Profile

ADVANTAGES OF COMPANY:
1) Independent R&D: The company has independently developed a robotic pouring system, which has obtained patents and software copyright certification.
2) Professional Team: The company has a professional technical team capable of providing customized solutions based on customer needs.
3) Global Service: The company offers sales and technical support worldwide, ensuring timely service for customers.
4) Extensive Experience: Over 10 years of experience in manufacturing and maintaining casting equipment, with a team of seasoned experts in solving casting equipment issues.
5) Distribution of exports: India, Pakistan, Indonesia, Philippines, Vietnam, Russia, etc.
6) Quality assurance: Cost-effective products and high-quality equipment maintenance support services.
7) Delivery speed: Fast delivery times.

FACTORY CAPACITY:
Wuxi Jingjie Robot Technology Co., Ltd. is headquartered in Liandong Yougu, Liangxi District, Wuxi City, Jiangsu Province, China. The factory is located in Yangjian Industrial Park, Yangjian Town, Xishan District, Wuxi City. The company has a modern production base with complete manufacturing and R&D facilities.

R&D ACHIEVEMENTS:

CUSTOMER SUPPORT SERVICES:

PRODUCT PACKAGING:

PRODUCT SHIPPING:

 

Other Products

1) High-Precision Casting: High precision and quality of castings through precise control of mold opening/closing and metal pouring.
2) Flexible Operation: Tilt angle and speed are manually adjustable to meet different casting requirements.
3) Efficient Hydraulic System: Equipped with a high-efficiency hydraulic system to ensure stable and reliable operation.
4) Wide Applicability: Suitable for casting various  metals, such as aluminum, copper, brass.
5) Multiple Model Options: Offers a range of models to meet different size and production volume needs.
6) Product customization: Product customization according to customer requirements.


1)Turntable with Large Diameter: Features a turntable with a diameter of 8-11 meters.
2)Multiple Gravity Casting Machines: Equipped with 14-16 gravity casting machines.
3)Flexible Cycle Time: Operates with a cycle time of 4-8 minutes, depending on the product cooling time.
4)Robotic Automation: Utilizes robots for pouring and handling products, offering both manual and automated operation modes.
5)PLC-Controlled System: The system is PLC-controlled, requiring only 1-2 operators for efficient operation.
6)Energy Efficiency: The production line is energy-efficient, supported by a hydraulic power station.

Advanced Technology and Automation
1)Robot Pouring System: Integrated with a robot and four gravity casting machines, improving efficiency and reducing manual labor. 
2)PLC-Controlled System: Uses advanced S7-200 SMART PLC programming for precise control. 
3)Energy and Labor Efficiency: The system saves both energy and workforce, making it cost-effective. 

Flexible and Customizable Casting Machines
1)Tilting Gravity Casting Machines: Machines can tilt from 0-90 degrees for flexible operation. 
2)Various Machine Models: Options include JJ-400, JJ-600, and JJ-800, catering to different casting requirements (small, medium, or large products). 
3)Mold Size Options: Accommodates different mold sizes, from 400x400mm to 800x500mm, with capacity for one to four cavity molds. 

Efficient Melting Furnace Options
1)Crucible and Induction Furnaces: Suitable for aluminum and brass melting with a max temperature of 1200°C. 
2)Crucible Capacity: 200kg-500kg options based on customer needs.